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2000–2006 Toyota Tundra Long Travel Suspension Kit

Price range: $3,600.00 through $4,450.00

Transform your 2000–2006 Toyota Tundra with a 3.5-inch-per-side long travel suspension system designed for serious off-road performance. Achieve up to 14 inches of wheel travel in 2WD or 12.5 inches in 4WD. Made in the USA.

Clear selection

Description

Why Upgrade to a 1st Gen Tundra Long Travel Kit?

The factory Tundra suspension was designed around everyday driving, not the wheel travel and control needed for aggressive off-road use. We developed our 1st Gen Tundra Long Travel Kit to dramatically increase usable suspension travel, improve stability, and give the front suspension the strength needed for harder off-road driving.

Designed for the 2000–2006 Toyota Tundra, this system increases front track width by 3.5 inches per side. The 2WD configuration provides up to 14 inches of wheel travel, while the 4WD configuration provides approximately 12.5 inches of wheel travel.

The kit combines tubular upper control arms with 3/4-inch FK heim pivots and 1-inch FK uniballs with fully boxed lower control arms using polyurethane inner pivots. The adjustable heim-joint upper control arms provide additional alignment adjustment, which can be especially useful on older trucks with fatigued or imperfect frames.

Extended steering components, stainless steel brake lines, limit straps, and upper coil bucket adapters are included to support the increased suspension travel. The 4WD kit also includes extended axle shafts designed around the factory Toyota ADD hub configuration.

Whether you’re building a capable desert truck, prerunner, or recreational off-road Tundra, this long travel system provides a major increase in suspension performance while retaining 2WD or 4WD capability.

Built in the USA and finished in satin black powder coat.

Recommended grease for bushings – Maxima Waterproof Grease

**Note: Please specify your year truck when ordering**

Specs

  • 14” of wheel travel 2WD
  • 12.5″ of wheel travel 4WD
  • 3 1/2″ per side increased track width
  • Fits 35″ tire size
  • Fiberglass required: Yes
  • Extended Front Brake Lines
  • 2WD/4WD compatible
  • 4130 Chromoly Uniball cups
  • MIG Welded construction
  • Made in the U.S.A

Long Travel Suspension Kit Includes

  • Tubular Control Arms with 3/4″ heim pivots and 1” uniballs
  • BOXED Lower Control Arms with Polyurethane bushing pivots
  • Steering Connectors
  • DOT Stainless Brake Lines
  • Limit Straps and weld-on frame tabs
  • Satin Black Powder coated finish
  • Upper Shock Coil Bucket Adapters for 8″ stroke coil over shocks*
  • Grade 8 Hardware
  • 17-4 Stainless Steel Misalignment Spacers
  • FK 3/4 heim joints
  • FK 1″ Uniballs
  • Extended 4WD Axle Shafts with factory spline count for Toyota Automatic Differential Disconnect Hubs (Customer must assemble axles with supplied axle shafts) (4WD KIT ONLY)

Variations

Small Lower Ball Joint: 2000 – 2003 (Early) Tundra,(Square bolt pattern)

Big Lower Ball Joint:  2003 (Late) – 2006 Tundra (Rectangle bolt pattern)

Please call us for clarification.

Additional information

Weight 92 lbs
Dimensions 22 × 22 × 12 in
Select Kit

2WD Small Ball Joint, 2WD Big Ball Joint, 4WD Small Ball Joint, 4WD Big Ball Joint

No additional boxes are available for this product.

Visual Diagrams/Photos

Torque Specs

  • Lower Uniball Conv. to Lower Control Arm (3/4" Stainless Steel Bolt): 120 ft-lbs Anti-Seize all Surfaces.
  • Upper Control Arm to Spindle (5/8" x 5" Grade 8 Bolt) (Short Misalign. spacer on top, Tall Misalign. Spacer on bottom): 100 ft-lbs Anit-Seize Threads and Shank of Bolt, as well as Anit-Seize Stainless Misalign Spacers.
  • Uniball Conv. to Spindle (2WD): 1/2" Bolts 50 ft-lbs, 3/8" Bolts 30 ft-lbs Anit-Seize Threads
  • Uniball Conv. to Spindle (4WD): 1/2" Bolts 50 ft-lbs use Red Loctite, 3/8" Bolts 30 ft-lbs Anit-Seize Threads
  • Clevis Bolt to Rack and Pinion: 50 ft-lbs with Red Loctite.
  • Heim to Clevis Bolt (Double Head Allen Bolt): 25 ft-lbs Anti-Seize the Shank, and Blue Loctite on threads.
  • Steering Tie Rod to Spindle (5/8" x 4" Grade 8 Bolt): 100 ft-lbs Anit-Seize Threads and Shank of bolt. Also Anti-Seize the Stainless Steel Misalignment Spacers going into the Heim Joint.
  • Upper Control Arm Cross Bolt (long bolt through the coil bucket): 85 ft-lbs use Blue Loctite on Threads and Anti-Seize the Shank of the bolt.
  • Lower Control Arm to Frame Pivot Bolts: 90-95 ft-lbs

Alignment Specs

  • 0° of Camber or (-0.2° to -0.5°)
  • -1/8" Toe in (-0.1 to -0.2)
  • +6° of Caster (Long Travel Applications)

This product fits the following vehicles:

Make Model Year
Make Model Year
Toyota Tundra 2000-2006 (1st Gen)